LNG Canada is already the largest liquefied natural gas (LNG) facility in the country. Now, the Shell-led project is set to double its production. 

The consortium of companies behind the massive LNG export facility announced the decision to green-light spending on Sept. 28. Shell, along with its partners Petronas, PetroChina, Mitsubishi and Korea Gas, were originally approved by the provincial and federal governments to build two phases of the Kitimat, B.C., plant in 2015. Operations of the initial phase started last year, with the first shipments leaving Canada in late June.

Prime Minister Mark Carney touted the investment decision in Vancouver this morning. “Canada is building big again,” he said, speaking to a room of company executives, politicians, First Nations elected and hereditary chiefs, municipal leaders and stakeholders. “Today’s investment — as you know, over $30 billion in LNG Canada 2 — will make LNG Canada the second-largest facility of its kind in the world.”

“This is a very big deal indeed,” BC NDP leader David Eby said at the same announcement. “It will change lives, here and around the world.”

The $33 billion investment decision comes as the first phase continues to face problems with its equipment.

As first reported in The Narwhal, an integrity issue with the facility’s flare stack was identified in the early commissioning stage after the company began testing its equipment in late 2024. LNG Canada later reported the problem to the BC Energy Regulator and the facility has been continually in non-compliance with its government-issued permits since. For months, Kitimat community members were subjected to excessive noise, black smoke, a towering flame — at times reaching the height of New York’s Statue of Liberty or London’s Big Ben — and a concoction of unidentified chemical smells and various other emissions as plant operators tried to get things under control. 

LNG Canada and the BC Energy Regulator maintain emissions from the plant are not harmful to human health, but many residents worry the combined output from the new liquefaction facility and Kitimat’s aluminum smelter may impact respiratory conditions and cause other health issues.

Burning excess methane gas, or flaring, is a normal safety procedure at liquefaction facilities. It releases greenhouse gases like carbon dioxide as well as emitting dangerous pollutants such as sulfur dioxide and small particulate matter, which affect human health.

Earlier in September, LNG Canada held community meetings in Kitimat so locals could weigh in on plans for a permit amendment. The consortium wants an increase in allowable emissions levels to account for its need to keep the flare burning 24/7 — until the stack can be redesigned in 2028. 

“There is an operational issue with the flare design where at very low flow rates, the gas being burned moves from the tip of the flare to within the flare tip itself, causing a hot spot in the metal there,” Teresa Waddington, a senior executive at LNG Canada and registered professional engineer, previously told The Narwhal. “To prevent these hot spots, more gas is sent through the flare system … to push the flame back up to the top of the flare tip.”

This “assist gas” amounted to around 10 per cent of all gas that was sent to the coastal plant last year. As The Narwhal and Point Source reported, LNG Canada flared 350 million cubic metres of gas in 2025, making it one of the highest sources of LNG flaring emissions globally.

What exactly is the LNG Canada Phase 2 expansion?

LNG Canada was approved for two phases: the second adds two processing units, called trains, to increase the liquefaction capacity from 14 to 28 million tonnes of LNG per year. This expansion also means Coastal GasLink, the contentious 670-kilometre pipeline supplying the export plant, needs to double its capacity. That will be done by building five new compressor stations along the route. 

“Thanks to LNG Canada’s decision today, TC Energy is moving forward with its own multi-billion-dollar Phase 2 of the Coastal GasLink pipeline,” Carney said. “That means doubling capacity, creating an additional 2,000 jobs and maximizing the value of … one of the most prolific natural gas basins.”

Coastal GasLink, which was built between 2019 and 2024 by Calgary-based TC Energy, faced widespread opposition in support of Wet’suwet’en Hereditary Chiefs, who argued the company did not receive free, prior and informed consent from the Aboriginal title holders to land intersected by the pipeline.

When Indigenous land defenders and their supporters tried to stop construction, a series of infamous RCMP raids led to dozens of arrests and solidarity protests across the country.

In its announcement yesterday, LNG Canada noted the investment decision includes an equity option agreement secured this summer with “a limited partnership of the economic development organizations of five First Nations neighbouring LNG Canada’s operations: Gitga’at Nation, Gitxaała Nation, Haisla Nation, Kitselas First Nation and Kitsumkalum First Nation.” That agreement “represents one of the largest Indigenous ownership positions in major Canadian infrastructure,” according to the company.

LNG Canada also said the expansion has “the potential to generate more than $50 billion in government revenues” over the 40-year life of the project.

“A year ago, the federal government referred LNG Canada Phase 2 to our Major Projects Office. One office. One point of contact. One goal: get to the right decision, rapidly and efficiently,” Carney said. “Working with Shell and LNG Canada, British Columbia, and First Nations, we have accomplished exactly that.”

What comes next?

Construction on the pipeline and at the Kitimat facility will begin immediately, Carney said in his speech. According to the company, around 4,000 workers will be hired to build the expansion at the plant and around 2,000 people will build the pipeline compressor stations.

Community members in Kitimat continue calling for transparency and investment in health facilities and studies. 

“I wish that they could acknowledge [emissions from the plant] could be a problem,” one young resident, who asked not to be named, told The Narwhal. “We’re gonna have to be around the flaring either way.”

LNG Canada said a redesign of the malfunctioning flaring equipment will be implemented in 2028. In the meantime, the company plans to request an amendment to its permits to account for continued higher levels of flaring emissions. 

The BC Energy Regulator said “LNG Canada has reported ongoing instances where flaring from one or more of the facility’s flare systems is not consistent with the requirements of its air discharge permit to the [regulator, but] these instances have not had a measurable impact on local air quality.”

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